Are you getting the most out your industrial automation? 

With supply delays and chronic labour shortages disrupting assembly lines globally, many manufacturers are now looking to eliminate old manual processes.  

As advanced technology becomes smarter, more affordable and adaptable, small-to-medium manufacturers are turning to automation to streamline their business operations. 

Not only does automation boost assembly line production it delivers greater efficiencies and can significantly reduce costs.   

With factory automation, your business is more agile and able to minimise downtime. In a nutshell, it’s better equipped to deal with today’s challenges. 

In the coming year, new advances in automation should be firmly fixed on your radar. 

What is industrial automation? 

Industrial automation is the efficient use of technology, data, robots and automated equipment to power production processes and systems.  

With automation and robotics manufacturers can eliminate monotonous, repetitive and dangerous tasks for employees. 

So, what are the key benefits? 

The main benefit of course is greater productivity. Machines can operate 24/7 if needed. With automated processes, factories operate more efficiently.  

And the main beneficiaries are your customers who receive their orders sooner. 

Other benefits of industrial automation include:  

• Improved performance: Factory automation lifts throughput. Machines perform manufacturing tasks with greater speed and accuracy. Automation reduces human error while improving quality and consistency – thus minimising product defect rates.  

• Lower operating costs: While automation may require a significant upfront investment, when optimised it provides a significant return on investment (ROI). A single machine can potentially perform the task of three or more people, substantially reducing operating costs, while addressing labour shortages.  

• Improved workplace safety: Automation helps reduce the risk of workplace injuries and accidents. Workers no longer need to perform potentially hazardous tasks, including exposure to dangerous substances or heavy lifting. It allows team members to focus on more creative tasks. 

• Energy savings: Factory automation can improve sustainability by reducing energy output and minimising waste. 

• Improved maintenance: Through technology and digitisation, predictive maintenance work can be more easily conducted to monitor machines, minimise downtown and prevent costly repairs. 

How to get more from your automation technology 

What can small-to-medium businesses do to make the most of automation and improve manufacturing processes? 

Areas of automation that are experiencing continued growth include: 

• Robotics: Industrial robots are now being widely used in factories globally for a broad range of applications. They include Autonomous Mobile Robots (AMRs), collaborative robots (cobots), Delta, SCARA and articulated robots. Industrial robots can transform internal logistics and warehousing operations. As the cost of labour rises, the cost of robotics is declining. (The average price of robots has halved in real terms in the past three decades). Also, there are now more people with the necessary skills and experience needed to implement, operate and maintain robotics in manufacturing systems. 

• Artificial intelligence and machine learning: AI and machine learning provides companies with greater data than ever before. This technology gives businesses the ability to make data-driven decisions to improve their manufacturing operations. This  includes machine monitoring, asset tracking, supply chain visibility and inventory control. 

• Integrated automation systems: More manufacturers are discovering the benefits of integrating advanced technology including sensors, controls, and actuators that can improve efficiency with minimal or no human intervention. This includes Programmable Controllers to support robotics and machine control and Network/Software products to support easy information exchange with host systems. Human Machine Interfaces (HMIs) are now widely used to optimise an industrial process by digitising and centralising data for a viewer. By leveraging HMI, operators can see important information displayed in graphs, charts, or digital dashboards, view and manage alarms, and connect with SCADA, ERP, and MES systems, all through one console. Likewise, relays are now commonly used in industrial applications for various tasks such as monitoring power or controlling a motor or valve or other electrical devices in automation.  

Automation technology continues to advance at a rapid pace. Leveraging the full benefits of industrial automation can give your business a competitive advantage.  

If you’re thinking about upgrading your automation equipment it pays to consult with industry experts before making an investment. 

At Omron, we can help you to supercharge your factory automation. 

We specialise in automation, robotics and advanced technologies such as vision systems, sensors, Artificial Intelligence and predictive maintenance. 

Our team of experts can create turnkey solutions that will drive your business into the future. 

We’ll help you to improve productivity and most importantly, reduce your operating costs. 

See how Omron can take your automation to the next level.  

Contact us now